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淺析齒輪減速電機箱體制造核心要素

承載(zai)機器零件的(de)(de)(de)箱體制造工(gong)藝(yi)是(shi)所有制造技術(shu)的(de)(de)(de)核心靈魂和精華，是(shi)每個生產商(shang)中zui重視的(de)(de)(de)要點(dian)之一(yi)。齒輪(lun)減速電(dian)機的(de)(de)(de)箱體制作工(gong)藝(yi)也一(yi)樣(yang)，采(cai)用(yong)鋼材，經(jing)過一(yi)體鍛(duan)造、金(jin)屬切(qie)削或者磨(mo)具及(ji)其(qi)(qi)他加(jia)工(gong)方法來加(jia)工(gong)，使(shi)其(qi)(qi)能(neng)達(da)到(dao)所要求的(de)(de)(de)形狀、尺寸、密(mi)封、表面粗糙度和力學(xue)物理性能(neng)，從而生產出(chu)符合標準的(de)(de)(de)齒輪(lun)減速電(dian)機箱體。

   齒輪減速電機(ji)(ji)箱體鍛造(zao)的(de)(de)工(gong)(gong)(gong)(gong)(gong)藝規程是(shi)規定(ding)產(chan)品或(huo)零件機(ji)(ji)械(xie)加(jia)工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)藝過程和操作方法等(deng)的(de)(de)工(gong)(gong)(gong)(gong)(gong)藝文件，一(yi)切有(you)關生產(chan)人員都應嚴格執行(xing)、認真貫徹(che)的(de)(de)紀(ji)律性文件。其(qi)中(zhong)(zhong)主(zhu)要工(gong)(gong)(gong)(gong)(gong)具(ju)(ju)機(ji)(ji)床(chuang)(chuang)夾(jia)(jia)(jia)具(ju)(ju)是(shi)在機(ji)(ji)床(chuang)(chuang)上裝夾(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)件的(de)(de)一(yi)種裝置(zhi)，其(qi)作用是(shi)使工(gong)(gong)(gong)(gong)(gong)件相對于機(ji)(ji)床(chuang)(chuang)和刀具(ju)(ju)有(you)一(yi)個(ge)正確(que)的(de)(de)位(wei)置(zhi)，并在加(jia)工(gong)(gong)(gong)(gong)(gong)過程中(zhong)(zhong)保持這個(ge)位(wei)置(zhi)不(bu)變。使用夾(jia)(jia)(jia)具(ju)(ju)可以有(you)效的(de)(de)保證加(jia)工(gong)(gong)(gong)(gong)(gong)質量(liang)，提高生產(chan)效率，保證產(chan)品的(de)(de)質量(liang)等(deng)，因此，一(yi)套好的(de)(de)夾(jia)(jia)(jia)具(ju)(ju)在齒輪減速電機(ji)(ji)箱體制(zhi)造(zao)中(zhong)(zhong)占有(you)重要的(de)(de)地位(wei)。考(kao)慮到加(jia)工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)藝安排及夾(jia)(jia)(jia)具(ju)(ju)的(de)(de)使用在齒輪減速電機(ji)(ji)箱體的(de)(de)生產(chan)中(zhong)(zhong)直(zhi)接(jie)影響到其(qi)加(jia)工(gong)(gong)(gong)(gong)(gong)質量(liang)和生產(chan)效率等(deng)，所以對箱體的(de)(de)機(ji)(ji)械(xie)加(jia)工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)藝及夾(jia)(jia)(jia)具(ju)(ju)設(she)計(ji)有(you)著十(shi)分(fen)重要的(de)(de)意義。

   現階段工(gong)程師主要(yao)研究內容是(shi)(shi)齒輪減速電機箱(xiang)(xiang)體的(de)加(jia)工(gong)工(gong)藝、規程設計和(he)鏜(tang)夾具的(de)工(gong)裝設計。其中(zhong)(zhong)需(xu)要(yao)解決的(de)主要(yao)問題是(shi)(shi)處理好生產中(zhong)(zhong)箱(xiang)(xiang)體的(de)加(jia)工(gong)質量、生產效(xiao)率和(he)經(jing)濟性(xing)之間(jian)的(de)關系(xi)。

   我司生產的(de)齒輪減速(su)電機(ji)箱體(ti)采用(yong)(yong)*的(de)夾具，配合滲碳淬火工藝，使機(ji)殼的(de)硬度達到另一個高度，從而能更好(hao)的(de)承受齒輪減速(su)電機(ji)在使用(yong)(yong)過程中轉(zhuan)動(dong)帶來(lai)的(de)負載，更好(hao)的(de)保護機(ji)器(qi)，增加機(ji)器(qi)的(de)使用(yong)(yong)壽命。